Featured Image Caption: Cobots for Welding
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The most significant opportunity for robotic cells to increase productivity in a welding shop is in production welding. An automated cell can produce repeatable parts requiring minimal or no rework, which can do so at high output rates. A cobot delivers both savings from reduced labor and improved throughput.
The main qualities are strength, speed, and precision, allowing the welding cobot to achieve repeatability, better quality control, and increased safety. In addition, you can employ a welding cobot to execute different types of welding scenarios.
Cobots are so crucial to the future development of automation because they offer greater flexibility when handling materials. Robots work best in situations that would be considered hazardous to humans. Additionally, a robot can do a specific task faster and better than a human. For example, a cobot’s welding tentacles steady the part during the entire process, allowing room for better movement.
Benefits of Advanced Welding Cobot
Welding robots are more affordable, safer, and easier to operate than their industrial counterparts. The features make it the perfect tool for small manufacturing enterprises. However, the high cost of a full-time welder is a significant issue for many small companies hence the reliance on cobots.
Specialized robots can achieve excellent welding results because of their versatility. Several benefits come with using today’s advanced welding cobot:
Multiple Uses
The main benefit of using welding robots in smaller workshops is their ability to combine different applications than just metal processing. For example, some types of welding robots are designed specifically for working with wood or plastic. These new types of welding robots make it possible to be used by smaller workshops.
Among the benefits of using advanced welding, the cobot is its versatility. Many manufacturers have been making great efforts to ensure their new products are as versatile as possible. This flexibility enables them to use a single type of robot for different applications, thereby reducing the cost of having multiple devices within a workshop. In addition, a welding cobot is easy to program, train, deploy, redeploy and maintain. The cobot is also easy to upgrade once new technologies are available.
Smaller Size
Welding cobot manufacturers are looking for ways to reduce the size of their robots, which means an increase in portability. The compact size allows them easy movement around workshops or between different locations. One of the trends in the advanced welding robot market is smaller, more portable robots. Being able to easily transport robots or move them between different locations significantly increase productivity. Welding jobs that used to take hours to complete may only require a couple of minutes when using a small, portable robot.
Ease of Programming
Many users of an advanced welding robot do not necessarily need to have extensive knowledge about the technology behind the device itself. Even if they do not entirely understand how an advanced welding robot works, they don’t need to learn programming or design new programs.
One of the main issues users may experience with some types of welding cobots is understanding how to program. Although this is not an issue if you only plan to use the machine for a specific task, it can be a challenge for those who want to use the robot for a different application.
Therefore, some manufacturers have been working on making sure their products are as easy to operate as possible. In addition to being versatile and easily transportable, many new welding robots have intuitive interfaces that enable even users with little or no programming knowledge to program them quickly and efficiently.
Today, welding cobots can run through different applications that run on computers and tablets. Furthermore, in the absence of the robot’s programming manual, it should still be easy to figure out how to program the device.
Compatibility with Other Devices
Cobot manufacturers also make sure their products can easily communicate with other devices and equipment within a workshop. This compatibility can make it easier for their products to work together within a team, thus increasing productivity.
Several benefits come with using compatible equipment, but the most important one is increased efficiency. By making sure your equipment works together, you do not have to spend time switching between different devices when working on larger projects. Instead, you can run one program and let the other equipment work together to complete a more significant task.
Using robots leads to more efficient workflow, which means higher productivity within your workshop. For example, when you have an easy-to-use welding robot that connects to other devices in your workplace, such as cutting robots or 3D printers, it will increase your ability to get more jobs done in less time.
Safety Features
The most critical safety precaution to observe is to ensure no loose objects in the workspace, especially when using a robot for overhead applications. Another important aspect is making sure operators always wear personal protective equipment (PPE) when working with the robot, particularly safety glasses and gloves.
Although some safety concerns arise, trained operators are at hand. In addition, you can increase safety even further by using an advanced welding robot that has force control. This feature is beneficial because it adds stability to the cobot’s arc, thus increasing precision and better quality control.
Force control is handy when processing metal parts, so it may be worth considering if you need a welding system for your workshop.
Health of Workers
The robots eliminate exposure to dangerous objects and spare workers of fatigue and back pains.
Conclusion
The expertise of a full-time welder does not come cheap, and for that reason, advanced welding robots are becoming increasingly popular in workshops. Their use provides many benefits, such as increased productivity, accuracy, precision, safety, especially when working with dangerous materials, and higher work quality.
Welding robots aid in the welding process by completely welding autonomously or in a scripted and choreographed fashion with a welder standing by at all times to ensure quality. With welding robots, it is possible to increase the speed at which products are produced while maintaining consistent quality.
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